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Super Loop®

Close the loop on flowback gases during drill out and completions.

The Super Loop® is a unique gas separation unit that busts gas from flowback into a managed low-pressure environment. When used with the Sand X®, the Super Loop® ensures that gases are contained, removed, and flared to a safe location on the well pad.

The Super Loop® collects and delivers solid and fluid material, minus gases, to the Sand X®. In the initial step, flowback liquid, gases, and solids enter the vessel through an expansion tube gas buster. Then, liquids and solids exit the vessel by discharge into the Sand X®. Meanwhile, gases exit the Super Loop® to a flare that combusts the harmful and dangerous gases. This reduces the emission of raw gaseous hydrocarbons into the atmosphere and promotes well site safety.

The Super Loop® is easy to haul, transport, and set up. A mobile steel deck supports the self-erecting unit, which reduces the pad footprint and eliminates the need for a crane or winch truck during rig up.

The Super Loop® and flare system shows how much gas is potentially released per stage during drill out. The visible flare assists operators with balancing well performance and measuring the total gas volume produced.

The Super Loop® offers the following benefits:

  • Promotes well balancing during inconsistent gas flows during drill out
  • Provides a method to flare gas or send to a sales line if available 
  • Improves safety on location by removing dangerous gases, including H2S
  • Reduces environmental impact by capturing gases that harm the environment
  • Conserves water on location through recirculation

Super Loop® Royal

  • Weight: 31,120 lbs
  • Height: 13’ 6”
  • Width: 8’ 6”
  • Length: 33’ 6”
  • Axle Type: 45,000 lb Tandem Axle
  • Max Gas Flow Rate on 8 Inch Flare: 7.5 MMCFD (static level, 5.5 psi, 9.6 lb/gal fluid density)
  • Max Liquid Flow Rate: 10 bbl/min
  • Volume of Flow: 0-10 BPM
  • Inlet Size: 1 – 2” or 3” / 1502

Super Loop® Hero

  • Weight: 42,340 lbs
  • Height: 13’ 6”
  • Width: 8’ 6”
  • Length: 33’ 6”
  • Axle Type: 45,000 lb Tandem Axle
  • Max Gas Flow Rate on 8 Inch Flare: 6.2 MMCFD (static level, 5.1 psi, 9.6 lb/gal fluid density)
  • Max Liquid Flow Rate: 10 bbl/min
  • Volume of Flow: 0-10 BPM
  • Inlet Size: 1 – 2” or 3” / 1502

Super Loop® Hydraulic

  • Weight: 43,750 lbs
  • Height: 13’ 4”
  • Width: 8’ 6”
  • Length: 48’ 4”
  • Axle Type: 45,000 Tandem Axle
  • Max Gas Flow Rate – 8 Inch Pipe: 2 psi – 9.5 MMCFD
  • Max Gas Flow Rate – 12 Inch Pipe: 2 psi – 18.83 MMCFD
  • Max Liquid Flow Rate: 10 bbl/min
  • Volume of Flow: 0-10 BPM
  • Inlet Size: 1 – 2” or 3” / 1502

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